Six Sigma Comprehensive Course – PDF + Exams

Online Six Sigma Training Course with Practice Exams and Instructor Resources

Study Lean Six Sigma methods from White Belt through Master Black Belt with a downloadable 36-lesson course, 375 practice questions, worked examples, and teaching materials. Designed for process-improvement learners, healthcare and operations professionals, instructors, and consultants. This is independent training with certificates of completion, not accredited third-party certification.

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The complete Six Sigma path, White Belt through Master Black Belt, plus everything you need to teach it.

I built this because most Six Sigma training is either an expensive seminar or a pile of scattered PDFs that never quite fit together. This is the whole path in one place: 36 lessons with worked examples, 375 practice questions, and a full set of instructor materials for running your own workshops.

What's included

• Six Sigma Comprehensive Course (PDF, 226 pages): 36 lessons across five belts. DMAIC, Lean, measurement systems, capability, hypothesis testing, regression, FMEA, control charts, design of experiments, change leadership and programme deployment. Every lesson has worked examples with real numbers, practice questions with full answers, and a reusable toolkit.
• Practice Exams (PDF, 100 pages): 75 different questions for each belt (375 in total), with an answer key that explains every answer and points you to the lesson to revisit.
• Instructor's Guide (PDF, 60 pages): session plans for every belt, hands-on classroom activities (variation games, paper helicopter and catapult experiments, a Gage R&R exercise, 5S and kanban simulations), case studies with facilitator answer guides, and assessment rubrics.
• Instructor Slide Deck (PPTX): presentation slides for every belt, with speaker notes, ready to present or adapt to your own branding.
• Certificate kit: certificates of completion for each belt three ways: an editable PowerPoint template, printable blanks (A4 and US Letter), and a tool that makes a certificate for every learner on a spreadsheet in one go.

What you'll be able to do

• Run a DMAIC project from Define through Control, knowing which tool to use at each step.
• Do the core calculations yourself: sigma level, Cp and Cpk, control limits, t-tests, regression, DOE effects.
• Test yourself belt by belt before moving on.
• Teach Six Sigma workshops from ready-made session plans, activities and slides.

Who it's for

• Professionals in healthcare, labs, manufacturing, logistics and services who want to improve processes properly
• Students building a foundation before sitting an external certification exam
• Corporate trainers and consultants running Six Sigma workshops
• Organisations starting an internal improvement programme

Built by a practitioner

Written by Elie Casimir, a Medical Laboratory Scientist (MLS, ASCP) and certified Six Sigma Black Belt who uses these methods in healthcare operations. Every calculation in the course is worked by hand and checked.

Good to know

• This is a digital download (zip file). Nothing physical is shipped.
• No special software needed. Lessons show the Excel functions to use; a statistics package such as Minitab is helpful at Green Belt and above but not required.
• This course is independent and isn't affiliated with ASQ, IASSC or any other certifying body. The practice exams test this course's content and aren't official exam questions. Certificates are certificates of completion, not an accredited certification. If you want an external certification, bodies such as ASQ and IASSC run their own exams.

Other editions: Six Sigma Starter ($49, course PDF only) · Professional Six Sigma ($99, course PDF + practice exams + certificate kit).